How to make a bench cushion?

Making a bench cushion is a delightful project that combines creativity, functionality, and personal style. Whether you’re looking to enhance the comfort of your seating or add a splash of color and pattern to your space, learning how to make a bench cushion can transform any bench into a charming and cozy spot.

This guide will walk you through the process, from selecting the right materials to the final touches, ensuring that your homemade bench cushion not only looks professional but also reflects your personal taste and decor style. By the end of this article, you’ll be equipped with all the knowledge and tips you need to craft a beautiful and durable cushion that can be enjoyed for years to come. So, let’s dive into the world of cushion making and turn that hard wooden bench into the most coveted seat in the house.

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how to make a bench cushion
how to make a bench cushion

Understanding the Basics

Before embarking on the journey of making a bench cushion, it’s crucial to understand the essential components and considerations that will influence your project. A bench cushion typically comprises three main elements: foam, fabric, and the necessary tools for assembly. The type of foam you choose will determine the comfort and longevity of your cushion, while the fabric selection will dictate its appearance and ease of maintenance. Tools and materials, including scissors, measuring tape, sewing or no-sew supplies, and possibly a staple gun, will be needed to bring your vision to life.

Selecting the right materials is paramount. Foam comes in various densities and thicknesses, each offering different levels of support and comfort. High-density foam is ideal for cushions that will see frequent use, providing durability and retaining shape over time. For the fabric, consider both the aesthetic and functional aspects. Outdoor fabrics are great for durability and resistance to weather and sunlight if the cushion will be used outside. Indoor fabrics offer a wider range of patterns and textures, allowing for a more customized look. Durability, stain resistance, and ease of cleaning are critical factors to consider when choosing your fabric.

Preparation Stage

Measuring Your Bench

Accurate measurements are the foundation of a well-fitting bench cushion. Start by measuring the length and width of your bench. Add an extra inch to both dimensions to ensure a snug fit that accounts for the cushion’s filling and potential fabric shrinkage.

Choosing the Right Foam

Selecting the appropriate foam for your cushion involves considering the desired thickness and density. A thickness of at least 2 inches is recommended for comfort, but you may opt for thicker foam for deeper benches or a plush look. High-density foam is preferable for its durability and comfort over extended periods.

Selecting the Fabric

Your fabric choice will significantly impact the cushion’s final look and feel. Consider the bench’s location (indoor or outdoor), the desired durability, and any aesthetic preferences regarding color, pattern, and texture. Outdoor cushions benefit from weather-resistant fabrics, while indoor cushions can feature a broader variety of materials, including cotton, velvet, or linen.

Gathering Your Tools and Materials

Ensure you have all necessary tools before starting. Basic supplies include a measuring tape, scissors or a rotary cutter, a marker or chalk for marking fabric and foam, sewing supplies or a staple gun for no-sew methods, and possibly adhesive for attaching foam to the base material.

In the next section, we will delve into the step-by-step guide on how to make a bench cushion, covering both sewing and no-sew options to cater to all skill levels and preferences. Stay tuned as we break down the process into manageable steps, ensuring your project is successful and enjoyable.

Step-by-Step Guide on How to Make a Bench Cushion

Crafting your bench cushion involves several steps, from cutting the foam to adding finishing touches. Whether you prefer sewing or a no-sew method, this guide will help you through the process, ensuring a beautiful and custom addition to your home.

Cutting the Foam to Size

  1. Measure and Mark: Place the foam on a flat surface and use a marker to draw the dimensions of your bench on it, adding an extra inch to both length and width for a snug fit. Remember, the focus here is on precision to ensure your bench cushion fits perfectly.
  2. Cutting: Using a serrated knife or an electric carving knife, cut along your marked lines. Slow, sawing motions will help you achieve a straight and clean cut. This step is crucial for a well-fitted bench cushion.

Cutting and Preparing the Fabric

  1. Layout and Measure: Lay your fabric out on a large, flat surface, wrong side up. Place the cut foam on top as a reference for size. Mark the fabric around the foam, adding several inches on all sides for seam allowances and to wrap around the foam.
  2. Cutting Fabric: With sharp scissors or a rotary cutter, cut the fabric following your marks. Ensure you have two identical pieces for the top and bottom of the bench cushion, as well as additional strips for the sides if creating a box cushion.

Sewing vs. No-Sew Methods

  1. Sewing Method:
    • With right sides together, sew the fabric pieces together, leaving one side open for inserting the foam. Consider adding a zipper or Velcro on the open side for easy removal and cleaning of the cushion cover.
    • For a more professional finish, you can add piping along the seams. This requires sewing skills but adds a custom and polished look to your bench cushion.
  2. No-Sew Method:
    • Lay the fabric on a flat surface, place the foam in the center, and start folding the fabric over the foam, securing it on the underside with fabric glue or a staple gun. This method is excellent for those looking for a quick and easy way to make a bench cushion without sewing.
    • For added decoration and to hide the seams, you can use fabric tape or ribbon.

Adding Finishing Touches

  1. Trimming Excess Fabric: Once the cushion cover is assembled, trim any excess fabric from the inside seams to prevent bulkiness.
  2. Final Fitting: Carefully insert the foam into the cushion cover, adjusting the corners and edges for a smooth fit. For sewn cushions, close the opening by hand sewing or with a zipper/Velcro.
  3. Customization: Personalize your bench cushion with decorative elements like buttons, tufting, or embroidery. This not only adds to the aesthetic but also gives your cushion a unique touch.

By following these detailed steps, you can create a customized bench cushion that not only adds comfort but also enhances the beauty of your space. Whether you choose to sew or use a no-sew method, the key is to take your time and enjoy the process of bringing your vision to life. In the next section, we will explore advanced techniques to further elevate the look of your cushion.

Advanced Techniques for Elevating Your Bench Cushion

Once you’ve mastered the basics of how to make a bench cushion, you may want to explore advanced techniques to add sophistication and professional touches to your project. These methods can enhance the aesthetic appeal and functionality of your cushions, making them standout pieces in your home décor.


Tufting adds depth and character to bench cushions by creating indentations at regular intervals. It’s not only decorative but also helps to keep the foam and fabric in place.

  1. Marking the Tufting Points: Decide on the pattern for your tufting. Common choices include diamond, grid, and button tufting. Use a fabric marker to indicate where each tuft will go.
  2. Creating the Tufts: Use a long, strong upholstery needle threaded with heavy-duty thread or twine. Push the needle through the marked points on the cushion, pulling the thread tight to create a dimple. Secure the thread on the underside of the cushion or with a button on the surface for added decoration.
  3. Finishing Touches: Make sure all tufts are evenly spaced and secure. Trim any excess thread and ensure buttons (if used) are firmly attached.


Piping is a decorative edge sewn into the seams of bench cushions. It offers a polished look and can highlight the cushion’s shape.

  1. Making the Piping: Cut strips of fabric on the bias (diagonally to the weave) to create flexibility. Wrap these strips around cording, then sew them close to the cord with a zipper foot on your sewing machine.
  2. Sewing Piping into the Cushion: Pin the piping to the right side of one piece of your cushion fabric, aligning the raw edges. Sew using a zipper foot to stay close to the piping. When sewing the cushion pieces together, ensure the piping is sandwiched between them, adjusting the zipper foot as needed to sew close to the piping.

Adding Zippers or Velcro for Removable Covers

For ease of cleaning, consider adding a zipper or Velcro to your bench cushion cover.

  1. Installation: For zippers, sew one side of the zipper tape to one edge of the opening on the cushion cover, right sides together. Repeat on the other side with the other half of the zipper. For Velcro, sew one strip to one edge of the fabric opening and the corresponding strip to the opposite side.
  2. Practicality: This feature not only makes your cushion cover removable and washable but also allows for easy replacement of the foam insert if needed.

By incorporating these advanced techniques into your bench cushion making project, you elevate the craftsmanship and appeal of your creation. Whether it’s the added elegance of piping, the sophistication of tufting, or the practicality of removable covers, these touches can transform a simple cushion into a bespoke piece of home décor.

Maintenance and Care for Your Bench Cushion

After putting effort into how to make a bench cushion, it’s important to know how to maintain and care for it properly to ensure it remains a comfortable and vibrant part of your home for years. Proper maintenance not only extends the life of your cushion but also keeps it looking fresh and new.

Regular Cleaning

  1. Vacuuming: Use a handheld vacuum or an upholstery attachment to remove dust and crumbs from the surface of your bench cushion regularly. This helps prevent dirt from embedding into the fabric.
  2. Spot Cleaning: Treat spills and stains immediately with a mild fabric cleaner. Test the cleaner on a small, inconspicuous area first to ensure it doesn’t damage the fabric. Gently blot the stain rather than rubbing to avoid spreading or embedding it further.
  3. Washing Removable Covers: If your bench cushion has a removable cover with a zipper or Velcro, you can machine wash it according to the fabric’s care instructions. Wash it on a gentle cycle with mild detergent and air dry to prevent shrinking.

Deep Cleaning

For deeper cleaning, especially for cushions without removable covers, consider the following:

  1. Foam Cleaning: If the foam needs refreshing, gently hand wash it with a mild detergent solution and squeeze out the excess water. Air dry the foam completely before putting it back into the cover to prevent mold and mildew growth.
  2. Fabric Refreshing: For fabrics that cannot be washed, use a fabric refresher spray to eliminate odors. Ensure the product is suitable for your cushion’s material.

Protecting Your Cushion

  1. Fabric Protection Sprays: Apply a fabric protector spray to your bench cushion after cleaning. This helps repel water and resist stains, making future cleaning easier.
  2. Avoid Direct Sunlight: If possible, position your bench away from direct sunlight to prevent the fabric from fading. For outdoor cushions, choose UV-resistant fabrics to maintain color vibrancy.
  3. Storage: If the bench cushion is used outdoors or in a seasonal area, store it in a dry, cool place during off-seasons to prevent damage from weather or pests.

By following these maintenance and care tips, your bench cushion will continue to offer comfort and add beauty to your space for many years. Regular upkeep not only preserves the look but also the functionality of your cushion, ensuring it remains an integral part of your home’s decor.

Troubleshooting Common Issues in Making a Bench Cushion

Creating the perfect bench cushion can sometimes present challenges, whether you’re a seasoned DIY enthusiast or a beginner. Here are some common issues you might encounter during the process and practical solutions to help you overcome them, ensuring a smooth and successful project completion.

Uneven Foam Cutting

Cutting foam neatly and accurately is crucial for a well-fitted bench cushion. If you find your foam edges uneven or jagged:

  • Solution: Use a straightedge ruler as a guide while cutting with a sharp electric carving knife or a serrated blade. Slow, steady sawing motions ensure cleaner cuts. For significant unevenness, a foam cutter or hot wire cutter can provide more precision and smoother edges.

Fabric Puckering or Wrinkling

A smooth, taut fabric surface is key to a professional-looking bench cushion. Puckering or wrinkling can detract from the appearance:

  • Solution: Ensure you’re pulling the fabric evenly and not too tightly when stapling or sewing. Fabric should be snug over the foam but allow some give to prevent tension wrinkles. Ironing the fabric prior to attachment and using spray adhesive to secure the foam to the base can also help minimize shifting and wrinkling.

Difficulty Inserting Foam into the Cover

Inserting the foam into a tightly fitted cover can be challenging and may result in uneven or bunched-up fabric:

  • Solution: Wrap the foam in a thin layer of plastic, such as a dry cleaner bag or thin plastic sheeting, to reduce friction. Once the foam is positioned correctly inside the cover, carefully remove the plastic through the zipper or Velcro opening. This technique simplifies the process and helps achieve a smooth finish.

Zipper or Velcro Misalignment

Adding a zipper or Velcro for a removable bench cushion cover offers convenience but can be tricky to align properly:

  • Solution: Measure and mark the placement of zippers or Velcro strips carefully before attachment. For zippers, baste in place first to check alignment before final sewing. For Velcro, attach one side to the cushion cover and press the corresponding side in place to ensure perfect alignment before sewing.

Cushion Slipping from the Bench

A bench cushion that slides off the bench can be frustrating and detract from its functionality:

  • Solution: Apply non-slip material, such as shelf liner or rug grip pads, to the bottom of the cushion. Alternatively, attaching ties or Velcro strips to the cushion and bench can secure it in place effectively.

By addressing these common issues with practical solutions, you can enhance the quality and appearance of your bench cushion, making it a comfortable and attractive addition to your home. Each challenge offers an opportunity to improve your DIY skills and achieve a result you can be proud of.


Creating the perfect bench cushion is an enjoyable and rewarding project that adds comfort and style to any space. Throughout this guide, we’ve explored various aspects of how to make a bench cushion, from selecting the right materials and tools to executing both sewing and no-sew methods. We’ve also delved into advanced techniques like tufting and adding piping to elevate your cushion’s appearance, as well as essential tips for maintenance and troubleshooting common issues.

The process of making a bench cushion offers a wonderful opportunity to customize your living space according to your preferences and needs. Whether you’re aiming for a cushion that stands up to the elements outdoors or one that adds a touch of elegance to your indoor décor, the key lies in careful planning, attention to detail, and a bit of creativity.

Remember, patience and practice are your best allies in achieving a professional-looking cushion. Don’t be discouraged by any challenges that arise; instead, view them as learning opportunities that enhance your DIY skills. With every stitch or staple, you’re not just making a cushion—you’re crafting a piece of home comfort that reflects your unique style and craftsmanship.

As you embark on your bench cushion making journey, keep in mind the importance of choosing quality materials, measuring accurately, and applying the finishing touches that make your cushion both functional and beautiful. Maintenance and care will ensure your creation remains a cozy and inviting part of your home for years to come.

We hope this guide has inspired you to create your own bench cushions, transforming ordinary benches into comfortable, stylish seating that you and your loved ones can enjoy. Happy crafting, and enjoy the comfort and satisfaction that comes with making something beautiful by hand.

Thank you for following along with our comprehensive guide on how to make a bench cushion. May your DIY project not only add beauty to your space but also bring a sense of accomplishment and personal satisfaction.


To wrap up our article, we’ll address a few frequently asked questions about making bench cushions, providing quick solutions to common queries and ensuring you have all the information needed to complete your project successfully. Stay tuned for practical advice and expert tips that will help you navigate the process of creating a comfortable, durable, and stylish bench cushion.

FAQs on How to Make a Bench Cushion

Q1: What type of foam is best for a bench cushion?

  • A1: High-density foam is generally recommended for bench cushions due to its durability and comfort. The thickness can vary depending on your preference, but 2-4 inches is common for a balance of comfort and support.

Q2: Can I make a bench cushion without a sewing machine?

  • A2: Absolutely! A no-sew bench cushion can be made using fabric adhesive, heavy-duty staples, or even Velcro for assembly. These methods are great for beginners or those without access to a sewing machine.

Q3: How much fabric do I need for my bench cushion?

  • A3: To determine the amount of fabric needed, measure the length and width of your cushion, add the thickness of the foam twice (for top and bottom coverage), and then add a few extra inches for seam allowances or to wrap around the base if using a no-sew method. It’s always better to have a little extra fabric than not enough.

Q4: How can I add more character to my bench cushion?

  • A4: Adding details like piping, tufting, or decorative buttons can greatly enhance the look of your bench cushion. These elements add texture and visual interest, elevating the overall design.

Q5: How do I clean my bench cushion?

  • A5: For cushions with removable covers, machine wash or hand wash according to the fabric’s care instructions. For non-removable covers, spot clean spills immediately and consider using a fabric cleaner for tougher stains. Regular vacuuming can also help maintain the cushion’s appearance.

Q6: My bench cushion keeps sliding off. What can I do to prevent this?

  • A6: To prevent your bench cushion from sliding, you can attach non-slip pads or Velcro strips to the bottom of the cushion and the bench itself. Another option is to sew ties to the corners of the cushion and tie them to the bench for added stability.

Q7: How do I ensure my cushion fits perfectly on the bench?

  • A7: Accurate measurement is key to ensuring a perfect fit. Measure the bench’s length and width carefully, and consider the cushion’s thickness for total coverage. It’s also helpful to check the fit before finalizing the cushion cover, allowing for adjustments as needed.

By addressing these frequently asked questions, we aim to provide you with the knowledge and confidence to tackle your bench cushion project, ensuring success from start to finish. Whether you’re a novice or experienced DIYer, creating a custom cushion can be a rewarding way to enhance your living space with comfort and style.

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